Saturday morning and I've hit a major roadblock with this project. This morning I started working on mating up the engine and transmission. First thing I did was try to install the pilot bearing that comes with the American Powertrain kit. Unfortunately, it just slid right into the back of the crank, with no press. In fact, there was a bunch of slop. This pilot bearing is a roller bearing installed inside what looks like a bronze pilot bushing, with the center hole of the bushing opened up to accomodate the bearing. But measuring the outside of the assembly, it measures 1.820"; factory Ford pilot bushings measure 1.850". This thing was 0.030" too small in diameter! What a joke. I checked a stock Ford bushing but the ID was too small for the input shaft of the trans. I spent the next hour pressing the bearing out of the pilot bushing it was in, then cutting a factory pilot bushing on my lathe so that I could press in the bearing.
After fixing that problem, I went to install the new bushing/bearing into the back of the crank. After getting it pushed most of the way in, I noticed that the bearing was not pushing in any farther, as I continued to drive the bushing into the crank. The bearing is thicker than the bushing, so the back side of the bearing must be hitting the recess in the crank, and not allowing it to go in any farther. When I had the bushing all the way in, the bearing was standing proud of the bushing by about a tenth of an inch. Now I was worried that I would have interference with the input shaft.
To check this, I took the Quicktime bell and its backing plate and installed them on the engine. I measured from the mounting surface of the bell to the surface of the pilot bearing, and got 4-1/4". Seemed a little short to me. I went over to the trans, and when I measured that I got a real surprise. From the mounting surface of the transmission to the start of the pilot shaft, I measured 4-3/4"! Even if that pilot bearing hadn't pushed out, there's no way that the transmission would fit.
So, now I'm wondering if I'm missing some parts. If there's anybody here who has done one of these installs, can you tell me if there's a spacer that is supposed to go between the Quicktime Bell and the T56 Magnum? It seems to me like there ought to be a 1/2" spacer in there, or else I have the wrong transmission, or the wrong bellhousing. If you know something about this, please respond ASAP. In the meantime, I'm going to be working on front suspension and rear end stuff...