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Messages - CaptCobrajet

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1
FE Technical Forum / Re: Reparing a BBM head
« on: April 02, 2025, 02:42:12 PM »
The new BBM heads have 1/2-13 to 3/8-16 EZ Locks.  We can change to whatever you want.  If we set up on the angle, it isn’t that big of a deal to locate each hole.

2
FE Engine Dyno Results / Re: 352 Daily Driver 438 hp/456 tq
« on: April 01, 2025, 08:40:14 PM »
those shorty's didn't lose too much to full headers, 18 horse for the cool factor is worth it on a 62-61 Galaxy .

Blair how much more power would a single 4 make over the 3x2 in this application ?

Eric,  I don’t think a single carb would be as good in this combo.  The 3x2 manifold is sized pretty well for an engine this size, and the injectors in those three throttle bodies are tuned individually.  We checked AFRs in all eight cylinders, and we were able to get distribution pretty darn nice in this set up.

It only has 222 duration at .050.  It’s designed to run DAILY.  If it was a toy, I would like to see what would happen if we threw some camshaft at it……

3
FE Technical Forum / Re: Reparing a BBM head
« on: April 01, 2025, 08:30:11 PM »
BP can fix it.  Bring it up here Bob, and we can heal it.

4
FE Engine Dyno Results / 352 Daily Driver 438 hp/456 tq
« on: March 21, 2025, 07:47:08 PM »
This little engine was so neat I had to post it.  It is a daily driver, 352 + .062 overbore.  Low lift, short duration, 16” idle vacuum.  3x2 EFI on top of the new BBM heads, cnc 2.100 intake ports. Static CR is 9.2:1 and built for 91 octane California gas. 

We made 438 hp/456 torque with dyno headers.  We swapped on a set of Kugel Komponents cast shorties at the end, as that is what will be used in the ‘65 pickup it is going in.  It didn’t hurt it much, and would likely be even closer, but they had a hard bend in the 2.5” pipes between the headers and my exhaust tubes.  Still had 415 hp/ 437 torque!!   

Daniel put a short dyno vid on YouTube @captcobrajet.




Performance Summary:
      Cubic Inches:    362          Dyno brand: Stuska
      Power Adder:     None           Where dynoed: Blair Patrick Enterprises
      Peak Horsepower:  438 at 6120 rpm
      Peak Torque:   456 at 3800 rpm

Horsepower and Torque Curves:


Engine Specifications:
   ‘64 390  3-web block   4.062 bore
     
   OEM 352 iron crank 3.50 stroke
     
   Molnar rods 6.540 FE big end

   CP full skirt heavy duty custom pistons.  1-1-3 mm

   King main and rod bearings

   Mahle. 1-1-3

   M57B with BPE mods

   Aviaid Cobra pan modified for ‘65 F100 chassis

   Camshaft: hydraulic roller .520 lift, 222 @ .050, 110 lobe separation

   Lifters brand, type: Morel short travel

   Timing chain and timing cover: Cloyes double roller

   Cylinder heads:  BBM  C8OE-BP castings  2.100 cnc intake, 1.665 as cast exhaust

   Cylinder head flow in cfm at inches of lift (28" H2O pressure drop):
      Intake               Exhaust
      .100    105      .100     70
      .200    170      .200   135
      .300    225      .300   180
      .400    280      .400   210
      .500    305      .500   225
      .600    320      .600   235
      .700    330      .700   238
      .800    335      .800   238

   Flow bench used, location:  Quadrant Scientific,   BPE

   Intake valve:   2.100 REV 11/32

   Exhaust valve: 1.665 REV 11/32
   
   Valve springs brand, part number, specs: PAC beehive

   Retainers and locks brand, part number, specs: 10*

   Rocker arm:  Rocker Arms Unlimited adjustable

   Rocker shafts and stands, brand, material:  HD  Rocker Arms Unlimited

   Pushrods brand, type, length:  Manton  3/8

   Valve covers, brand, type:  CJ plain fin reproduction

   Distributor brand, advance curve information:  Holley/MSD dual synch

   Harmonic balancer brand:  Powerbond

   Water pump brand, type (mechanical or electric):

   Intake manifold brand, material, porting information: 1961 OEM Ford 3x2  BPE light mods

   Autotrend EFI 3x2 throttle body injection with Holley HP ecu

   Dyno headers and Kugel Komponents cast shorties

5
FE Technical Forum / Re: Is the same finish hone used on all blocks
« on: March 09, 2025, 08:39:28 AM »
Copy what Barry said.  The plateau is important.  A proper hone job is really important.  I have tried and seen tried all kinds of ideas since the mid ‘70s.  For racing, we used to make them super slick back then, almost like a mirror, and always with a plate.  They would seal instantly, and then 35-40 runs later they would slow down and start leaking.  Back then street stuff got a rough hone, and cast iron “quick seaters” on rebuilds.  Sometimes that worked……….for 25-30,000 miles and that would wear out.  Over time, the plateau caught on, and there are many methods and opinions like Barry said.  The general idea is to make it rough to hold oil in the cavities, and then come back and light load it, often with finer grit, and put a slick “top” over the rough underneath.  Slick for the rings to ride on, with oil in the ditches to lube the ring and help make a seal.  Taper top to bottom is critical.  It can wear into a “not so round” hole over time, but taper will wear the piston and the bottom of the ring out, as the ring is constantly being squeezed and expanded as it goes up and down the bore.  A straight and round hole will make more power and live longer, hands down. 

The definition of “straight and round” and the method of making the plateau are what makes or breaks it.  If it ain’t round, never put synthetic oil in it until it has many miles on it.  It won’t “wear in”.  If it is round, still don’t put synthetic in it right away.

I have one Stock Eliminator engine running as good as it ever did with about 800 runs on it.  That never used to happen.  Modern ring machining, materials, and surface coatings are light years ahead of old tech.  You can buy $50 rings or $1500 rings and to some extent you get what you pay for.   The plateau also keeps the ring from wearing or burnishing.  Two things that are important in my shop are valve jobs and ring seal.  Those who say “there is no power in a shortblock” are missing something………and it isn’t just power.  They need to run strong and run LONG.

6
All of these examples posted are all different combos.  Just looking at where peak torque happens on each one, you can conclude that Mike has the smallest cam, and Mr Woody has the biggest one. Curious how many of these engines had a dual plane manifold……..that also can affect it.  If the cam isn’t big, and the engine is, it will run out of plenum past peak and taper off.  The strength of the dual plane is it will have nicer power where you want to drive a street car.  Happy and peppy below peak torque. 

7
Yes, you can certainly change overlap by using more or less aggressive lobes.  That doesn’t exactly do the same thing as changing separation if using the same lobes.  That’s why there is an infinite number of combinations and lots of cam companies.  A lazy lobe will make a more linear change in area under a curve, whereas changing the position of lobes on the cam just moves where the curves happen.  The engine will digest those changes in a different way.  Lots of things to consider………


8
I'd say Mike's data is pretty accurate.  The power curves correspond pretty well to the flow he witnessed.  The iron EMC heads I sell have nice  11/32 stem valves.  The contest heads did have a rather expensive set of 5/16 stem valves with some back angles that I don't sell, just in case I ever go racing again, lol.   The valves size is 2.150 in the iron.  Bigger than that gets pretty thin around the spark plug hole.  It would respond to a 2.200 valve, but it wouldn't live long before it would leak beside the plug hole.

That back-up in the TFS head is a real thing.  I have noticed over 20 years of flowing on my bench, that it is more finicky about turbulence than a Superflow.  Mine seems to expose the turbulence and it affects the flow more than the Superflow benches.   I am not smart enough to know why, but I know it happens.  The crutch for the turbulence is most likely wider lobe separation, but it will take torque away through most of the curve, as it helps it hang on up top.

Mike's more than likely had a tighter lobe sep than Brent's examples, and the torque was there bigger and sooner, and then it ran out of breath.  Overlap will aggravate the sonic problem in the TFS head.  If the exhaust isn't pulling it through as hard, the turbulence is less pronounced.  The downside is the loss of usable torque by going wider.  Torque is king unless you plan to drive one around at 6000 rpm, so chasing a peak power number that loses you torque at lower revs isn't how I would do it.   This has turned into an interesting thread.  It brings to light the fact that different heads have different personalities, beyond just flow numbers, and they all won't like the same cams.

9
As delivered if ordered straight from Summit (Trick Flow), those heads are no where in the ball park of 360 cfm, seriously.  I see them at 310 here at .500, which is really pretty good, and then 315 at .550, and then 307 at .600 as they scream back at you.  Yes, they can be fixed not to do that, but as delivered, that is what they do here.  The EMC head flows 302 here at .500, and 315 at .600.  Same bench, same method, smaller valve.  The low lift numbers below .500 are tit for tat.  I was thinking along the lines of streetable .600 lift cams when I posted what I posted.  There is not much long term success on the street with .700 to .800 lift, which is where you would have to go to see 340 out of a TFS head on my bench, after fixing the short turn turbulence. That EMC iron head will not flow more than 330 here, even with the floors filled, at .800 lift. There is more high lift flow potential with the TFS or any aluminum head, just because you run out of real estate in the OEM iron casting. I was stating the facts as I have witnessed.  I put those TFS heads on a 390 with two 600 carbs and similar cam to the EMC engine and it made 600 hp, whereas the EMC piece made 620 on that same dyno (BES at that time).  So between flows tests on the same flow bench and dyno tests on the same dyno, I saw pretty similar performance between the TFS and the EMC iron head. 

You have to consider how it will realistically be used, and spewing max flow numbers after further modification, at non streetable lifts, in an attempt to discredit my comments, is really not an accurate representation of how most people will use a street engine.  The TFS people really did a pretty good job making an out of the box head with good .500-.550 flow.  There are other things I don’t like about that head, but as far as mild cam streetable flow, that part is good.

I don’t disagree that the TFS head has more potential than a 60 year old iron casting. The original question was asking about iron heads.  I just gave my opinion on heads as they would be received, from TFS, or from me.  Not intended to spark any argument or controversy. 


10
When I won the Engine Masters, I used a C4AE-G casting.  We digitized the EMC stuff, and it will work on any of the “Low Riser” castings like the C4AE-G, C6AE-R, Cobra Jet, and 427 LR.  I’m 90% sure it will work in the C0AE-D that Brent mentioned, which has the small, heart shaped chamber.  I think there isn’t much difference between the Trick Flow head and my iron EMC head.  I have a version of the new BBM head that we put a small exhaust valve in, that has a really nice chamber, and is better than the EMC iron and the Trick Flow.  The EMC iron would cost a little less than the TFS, and the BBM would cost a little more.  I guess it depends on your goals.

11
FE Technical Forum / Re: Edelbrock RPM intake
« on: February 27, 2025, 11:13:09 PM »
Cutting the divider and/or using spacers can sometimes really screw up the distribution in some FE dual planes.  Sometimes back to back tests will net a little power, and AFR still looks okay measured in the collector, but individual cylinders have things going on that will scare your pants off.  Some of your favorite dual planes, when coupled with the wrong spacer or divider job, can end up making #1 and #4 drastically rich, like in the 10’s, and #6 and #7 dangerously lean, like 17:1!  Blend that together in a collector and it looks just fine.  Some intakes have better A/F distribution than others, and some are really affected by spacers or divider mods.  I would recommend a 1/4” four hole, or open phenolic spacer, for 90% of street driven dual planes.  They will be more responsive than some of the changes that appear to show power gains on a dyno.  Individual cylinder AFRs can affect long term health of your engine.  I have spent a lot of time analyzing thousands of passes down the drag strip, and many years of dyno testing, and I will guarantee that everything that makes more power on a dyno does not necessarily correlate to in-car or on-track success.  Intake manifolds and headers are two things that you should test on the track, if you want to be sure something is better.

Also, most of the time, a transition spacer on a dual plane tends to increase booster signal, which usually means the part throttle cruise will get rich on you.  Usually some work on the idle/midrange  air bleeds is needed to dial in your cruise AFR because it is pulling harder on the boosters.

12
FE Engine Dyno Results / Re: 500” Iron High Riser 742 hp/ 674+ tq
« on: February 23, 2025, 03:48:46 PM »
Brady, it made peak power from 6400-6600 but was pretty broad over the top.  When we were looking for peak, I ran it past 7000 and it wasn’t falling off much.  I think a person would want to shift it at 7300.

Cody, same result head-wise using an F head, because the port would be the same with the floor filled and the program run through it.  The single plane 1x4 intake would be interesting if only there was one.  Dove made a few but they need a half gallon of Z-spar in the floor of the plenum and they are hard to find.

From what I understand, they plan to run the car some.  It has good brakes and Cal Tracs, etc.

Gene, we did a 511 several years ago with a .700 lift cam, Pond heads with some more work, and still the F manifold with two 850-ish carbs that made 796 hp and over 700 tq.  We had the paired shaft T&D on that one.  It surprises me how well that High Riser 2x4 intake will support pretty big power.

13
FE Engine Dyno Results / 500” Iron High Riser 742 hp/ 674+ tq
« on: February 22, 2025, 10:44:07 PM »
This was a neat project with some constraints so I thought I would share it.  This engine is going in a real ‘63 Lightweight Galaxie.  The owner wanted to use the C3AE-K early High Riser head to be “period correct”.   Lance Hargis sniffed out a pair of NOS “K” heads.  The K heads are not as good as the F.  The 1970 dated High Riser castings are the best Ford castings, but we needed to use the late ‘63 castings for this.  I hand ported the exhaust side.  For the intakes, I used the prototype port that I made for the Pond High Riser aluminum heads.  I prepped and filled the floors with epoxy, and put some intake seats in with a smaller throat.  The OE throat cut on the K head was too big to support a nice valve job.  The customer had a damaged K head, so we spent some time positioning the cnc program in the K head properly.  Once satisfied with location, we ran the program on the filled NOS heads.  It came out great.  Huge low lift numbers, 325 at .500, and almost 340 at .540.  It went 350 at .600 but we didn’t go there as explained below.

We did not want to cut the ultra rare heads for paired shaft T&D, so I modified the single shaft bolt-on T&D, and limited the lift to a .540 solid roller to keep spring pressures safe, only using the OE mounting.  The block is a ‘63 Top Oiler, 4.278 bore.  The customer had a 4.375 Crower billet crank.  I used one of the last sets of US-made Crower Sportsman 6.700 rods that were made before they stopped doing them.  CP pistons, Total Seal rings.  14:1 static CR.  Repop CV/CU carbs from Carl’s that I went through and prepped like we do for Stock Eliminator.  High Riser “F” 2x4 manifold.  This engine looks externally like a High Riser from the day.

I thought it was neat to see power like this with a bunch of 60+ year old stuff and only a .540 lift camshaft.  There is nothing in this engine that was made in China.  :)

14
FE Technical Forum / Re: High riser C4AE -G intake
« on: January 22, 2025, 12:35:41 AM »
Seems like there are three production 1x4 castings and an XE one.  Probably 20 years ago I tested three different manifolds on the same engine.  I don’t think any were the XE version.  I still have the E and G but the other one is long gone along with my memory of it.  There were subtle differences in the ones we had here and they all ran about the same on a 650 hp, 416 cube engine.

15
FE Technical Forum / Re: plug wires
« on: January 12, 2025, 01:36:34 PM »
Might be a burnt valve if it only does it under load.  Easy test…….Get it to operating temp, and shut it down.  Take the coil wire off so it won’t start up.  Spin it over and pay close attention to the sound.  Does it skip or speed up as it makes a round or do all of the cylinders sound consistent?  If you have a skip, then check cranking compression to see which one.  If it isn’t up top, it is probably an exhaust valve leaking.

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