took some digging but found this here.intake valve hitting sleeve?not my engine,a few years back.coon heads with 4.250 bore.so not sure why this happen to him,but i have to rethink my small bore on my pond block?
OK guys.... took the head off and surprise surprise..... The intake valve nicked the lip of the cylinder! Didnt touch the piston and wasnt stuck in the valve guide.....
So, with a little dremmel action and a diamond cone... this problem will be overcome! See photos below. You can see a tiny witness mark on the lip..... Just barely knicked it.