I would think that steel rockers are the direction to go. It looks like they can be strong even with a lot of material removal. I think on these Pontiac steel rockers, they had a 1" offset and the adjuster was on a 5* cant, maybe the cant would help you if you don't have any built in. It looks like they did the same as far as a bearing pocket for the side loads on these rockers, you can see the cant toward the pushrod on the adjuster end. Angled toward the pushrod. On these rockers, they have the aluminum version next to the steel versions on the same head, you can see how much more material they remove from the steel rocker compared to the aluminum (left and right mirror cylinders, but the same). Here is an even bigger offset on a steel rocker for a Hemi I think. Another steel rocker On some high RPM engines I have seen aluminum on the intake and steel on the exhaust, for cylinder pressure, but you could certainly do it the other way around or just go with steel on both.
Cool pics of all kinds of high performance rockers!
Long ago, IIRC it was Jim Butcher who ran the very last Top Fuel dragster with a BBC engine. Not that competitive with the 426 Hemi-based entries but as the story goes, the engine kept losing exhaust rockers as the forces in a blown nitro engine were pretty fantasic for the stud mount arm. No one at the time made a really strong steel rocker to prevent said breakage as no one else ran a BBC on heavy loads of nitro and high 6-71 blower pressures. Today, a custom-designed rocker would not be such a deal breaker as back then, a supplier needed a ton of orders to justify even a small production run.
Wow, there's a trip down memory lane! Jim (Bucher) and I ran out of the same shop at that time. My only offering is that he was very competitive within the Top Fuel ranks in that era "IF" the mostly OEM castings stayed together. Big if, but he was seldom out-powered; most loses came from parts failures. Honestly, at that point in history, most TF losses could be attributed to OEM part failures. Additionally, Jim couldn't even consider running a Chev aluminum casting cylinder head because the burnout alone would snatch 1 to 3 of the exhaust rocker stud mounts completely off the head; not stripped threads but the entire chunk of the casting. Therefore he was forced to run cast iron while all his competitors ran aluminum heads. Keep in mind this was the time period when the Gen 1 Hemi was still the tool of choice for most upper tier TF racers. The Gen 2 Hemis were just beginning to garner a bit of attention and there were only a couple of Mark IV Rat motors competing in the entire US. Your premise is 100% correct, the parts selection we routinely take for granted in present day situations hadn't even begun to evolve. Thanks for posting.