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Topics - Clark Coe

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1
My '68 Mustang needs a radiator overflow tank. I am tired the puked antifreeze on the garage floor after running it hard while tuning my carburetor/distributor. The coolant level is just above the top of the cooling tubes, but every once in a while, it will develop an air bubble and burp up on the garage floor.

I do not want a shiny aluminum billet tube tank or a gaudy chrome tank. My engine compartment is not concours,but I am looking for a factory look. I ground off the Edelbrock logo on my Streetmaster and aluminum water pump and painted them Ford blue. Chrome air cleaner, Powered by Ford valve covers and dip stick.

Are there any factory OEM tanks that would have a 1960's - 1970's look to them, that would fit in the under-hood space of a 1968 Mustang?

Clark

2
Non-FE Discussion Forum / How to change personal email address in profile ?
« on: February 06, 2021, 11:14:13 PM »
I would like to update my email address for personal messaging. Have looked and looked in Update Personal Profile, but I am not finding an opportunity to correct my email address.  Where do I find this?

Thanks, Clark

3
What causes the very stock 390 in my ’68 Mustang to shake at 1000 rpm, 1500 rpm and most actively vibration at 2000 rpm? This condition is a shake/vibration (steering wheel quivers) and does not feel or sound like a misfire, exhaust tone is clean and even.  Idles smooth at 550 rpm. At 3000-3500 rpm, no shake, no vibration.

To test the fan clutch and Ford seven blade fan for the source of this problem; I ran the engine with the alternator and power steering belts removed. The vibration remained.

This engine has always been a little rough. But after I installed a TKO 600 5-speed, 2000 rpm is the engine speed to cruise 65 mph on the highway. I am disappointed; I was expecting a butter smooth driving experience while cruising down the highway.

This engine is a budget rebuild, assembled by me in 1980. I started with a factory original 1968 X-Code (2V- 10.5 compression) 390 core I removed from a running ’68 GT Torino. I did not have the engine rotating components dynamically balanced…wish I had done this.

Here are some details:

Stock points distributor with new bushings. 16 degrees initial and 21 distributor degrees at 3300 rpm 18 inches of vacuum at idle. Stock Ford black with yellow ignition coil.

Pistons are 9.5 CR cast Badger P172 .030” over.    148 – 150 psi cranking pressure.

Stock rods were re-bushed and honed to fit.

Harmonic Balancer is original Ford.  Timing marks are in the correct position. Outer ring has not slipped.

Do not know what cam I installed. May be the stock 390 X-Code cam from original engine. Mild profile.

Ford 600 CFM carburetor C8OF 9510-0 with a newer Holley kit.

Cylinders Heads stock C8AE-H – Rebuilt in 1980.

Streetmaster intake – not modified.

Stock GT exhaust manifolds and stock exhaust system.

McLeod steel flywheel 30 pound. New last year. Does not have the external (428) counter weight installed…I am smarter than that.

Pressure plate and clutch as supplied with TKO600 conversion from Modern Driveline.

What causes this vibration and what will be required to fix it?  What next? Help Please? After 44+ years employment with one company and at age 68, I have finally retired and am looking forward to having time to be driving my Mustang....need to get it fixed.

Clark

4
FE Technical Forum / TKO600 5-speed short input shaft is too long.
« on: September 13, 2019, 03:22:30 PM »
I need help with the input shaft fitment of a new TKO600 five-speed installation in my 1968 Mustang equipped with a stock 390 with a stock Ford crankshaft. The TKO input shaft is too long and splines hit the bronze input bushing. When bolting the new transmission to the stock Ford GT/CJ bell housing (C6OA-6394D), the input shaft interferes with the input bushing with about .060” before the trans and bellhousing meet.



I ordered the TKO600 with the short input shaft option for Ford FE engine. The TKO600 as delivered, has the distance from the transmission mounting surface to the tip of the input shaft at 6.672”. The 428CJ big in-big out (RUG-AE2) close ratio top loader I am replacing measures 6.03”. That is a .642” difference. I was expecting new transmission to be a complete bolt-in and not to be this far off.



The stock Ford bronze bushing is fully seated into the crank flange. The bushing has always sat approximately .100” proud of the flywheel flange, is this normal? This old configuration has functioned perfectly in this car with this top loader for the last 39 years.

For a solution, it may be possible to remove the bushing and machine a step relief in the backside, outside diameter and move the bushing deeper into the crank flange. The pocket depth of the hole in the crank flange in deep enough to accept the current (short) input shaft. There must be a two diameter step in the crank flange hole.

I do not want to disassemble the transmission and have the input shaft shortened at the splines. Is there a better way?

Is the 6.03” input measurement from my Big In/Big Out correct? I have searched for this measurement and have not been able to confirm the 6.03”.

Did I really receive the short FE input option? My vendor said that I did and that I have an unusual transmission and bell housing.  :-\



Do 390 top loaders have different input lengths than big in/big out 428CJ close ratio top loaders?

I need some expert input please, summer is almost over and I have not driven my Mustang this year.

5
Today I asked friends that are electronic techs to do the soldering to replace the xenon flash tube on a Snap On MT1261 timing light.
Problem is they cannot get the solder to melt and release the old tube. Tried 850 degrees F setting on the solder gun and cannot get the solder to go liquid.
Anyone done this before? What is this stuff?...silver solder? Sonic welded?



Back story on this situation is that I have borrowed this timing light from a friend. I was mapping the timing curve on my distributor and kept the timing light firing for a long time as I wrote down the rpm and degrees of advance. I think excessive heat built up and burned out the flash bulb. There was enough heat to unsolder the reflective shield behind the bulb.

6
Today, Ross ( my427mustang ) warned me to make sure the faces of my Holley C8OF-9510-D 600 cfm  carburetor were flat. Went home and disassembled the carb and found that the Primary was .009” warped and the Secondary was .008”. This carb/Mustang has not been used since 1997 and it is time to get it back on the road. 



It took 30 minutes with a new file to cut the Secondary surface flat. Tomorrow I will file down the Primary side. I found that the more material to be removed, the slower the progress was. This would not be complex operation for a machine shop, but I want to get this carb rebuild quickly and move on to other tasks.



Question 1: Is the .009” warped mating surface enough to make trouble with how this carb would perform? Seems like the Holley gaskets would easily make up this difference. Am I fixing something that is not bad enough to be messing with?

Question 2: What is the recommended product to soak and clean out the dried / stinky gasoline film from the inside of the carburetor? Decades ago I used caustic carb cleaner that would burn your skin, but did it cut through the crud. That stuff worked so good, I am sure it has been outlawed. Would soaking in lacquer thinner, followed with carb cleaner aerosol spray and compressed air blow out be adequate?

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