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Messages - ChiefDanGeorge

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1
FE Technical Forum / Re: Brake Booster 1963 Colony Park
« on: October 15, 2023, 04:26:11 PM »
Don't listen to me, the 80189 will work, you have to stack the 2 grommets. Not the best solution, but it will work.

As an FYI, that is not the right part, the brake booster I have has a much larger port. I'd ordered the Dorman 80189 piece since it came with 2 grommets, but those don't solve the size issue either.

The part number I need is: C4AZ-2365-A, found it here: https://www.macsautoparts.com/1961-1971-ford-thunderbird-power-brake-booster-check-valve-66-36174-1.html however I'm trying to see if there is a solution that will work with a more readily available valve.


It's very common.  Here's the most common:  https://www.rockauto.com/en/parts/dorman,80190,power+brake+booster+check+valve,1876

The ones with the second nipple are also around.  Just do a search for it.

2
FE Technical Forum / Re: Brake Booster 1963 Colony Park
« on: October 15, 2023, 09:05:08 AM »
As an FYI, that is not the right part, the brake booster I have has a much larger port. I'd ordered the Dorman 80189 piece since it came with 2 grommets, but those don't solve the size issue either.

The part number I need is: C4AZ-2365-A, found it here: https://www.macsautoparts.com/1961-1971-ford-thunderbird-power-brake-booster-check-valve-66-36174-1.html however I'm trying to see if there is a solution that will work with a more readily available valve.


It's very common.  Here's the most common:  https://www.rockauto.com/en/parts/dorman,80190,power+brake+booster+check+valve,1876

The ones with the second nipple are also around.  Just do a search for it.

3
FE Technical Forum / Re: Brake Booster 1963 Colony Park
« on: October 10, 2023, 04:00:43 PM »
Yep, it just popped out.

Now, any idea of where to source one?

4
FE Technical Forum / Re: Brake Booster 1963 Colony Park
« on: October 09, 2023, 05:47:48 AM »
So just take a screw driver and pry up from the outside, making sure to catch the grommet on the inside?
The fitting is held into the rubber grommet with nibs on the fitting.  It will come out pretty easily with a screwdriver between the flanges.  There are replacements available.  Your booster should be okay if you clean out the brake fluid.  Soapy water should do the trick.  No solvents.

5
FE Technical Forum / Brake Booster 1963 Colony Park
« on: October 08, 2023, 04:55:57 PM »
I've been tracking down a brake leak and found out the master cylinder was leaking into the brake booster. I managed to snap the plastic nipple that the vacuum line hooks to. Does anyone know if I can get a replacement for it. In the shop manual it's called a Vacuum Manifold.
Also, how the heck do I removed it from the brake booster? I think it's just a rubber grommet that holds it from the inside. I'm trying no to break anything else so I don't want to start pulling and mess up the booster. Looks like the brake fluid was only in the bellows, which I assume would mean the bellows are still fine.


6
FE Technical Forum / Re: FE Crate Engines
« on: February 22, 2022, 12:46:47 PM »
The cam is in and I got the timing chain on as well.
One thing I do need to get are the push rods.

Lot of great advice given and people on here willing to help you along.  Once you get over the intimidation factor you'll be fine.
Everyone on here started where you're at and learned from others and are still learning from others.
Get your parts list together to see what you have to work with.  If you're confident that the lower end is ok then you are well on your
way. Once you get the cam installed correctly the heads and the other stuff are pretty simple.
Get Barry's book and that will help a lot.  Don't be afraid to ask questions along the way.
Just take your time and double check everything and make sure you have a good torque wrench.
Lot of satisfaction in hearing something you build fire up for the first time.
Good luck

garyv

7
FE Technical Forum / Re: FE Crate Engines
« on: February 15, 2022, 04:24:53 PM »
I think the bottom end is together right, but having done this 0 times and having the help of someone who has never done an FE, it's hard to know.
I'm not looking to make crazy power, mostly I want to be able to get out on a 2 lane state road and when I need to pass someone, I know I can do it.

I'll have to go through my parts and make a list. What I have learned is I should have bought a whole engine and not just a block if only for the knowledge gathered disassembling it.


It is true that it isn't super difficult to finish the build, especially with the help you have here on this forum. Having been in the exciting and somewhat nerve wracking place you are, I can relate. I have a couple of observations:

  • If you are worried about anything, you should worry that the bottom end wasn't assembled properly. This becomes more significant the more power you want to build. If you have doubts, get it pulled apart, measured, and re-assembled. If you are confident in the help you had and it is going to be a moderate build you can consider plunging ahead.
  • Buy Barry's "How to Build  Max-Performance Ford FE Engines" and Steve Christs "How to Rebuild Big Block Ford Engines". The give different perspectives, but will give you the basics including process, tools, and parts you will need. Also, if it has been a few years it will help you remember where all those parts go back.
  • List everything you have and come up with what you think is a plan, and post it here. Listen to the feedback on your build plan (including what parts you plan including carb and intake, what kind of result you want).

It was the most fun I've had in years. One other point, getting it to run right can take more time than the build. It wasn't until I posted my problems here that this group put me on the path to success.

8
FE Technical Forum / Re: FE Crate Engines
« on: February 15, 2022, 04:19:44 PM »
I'll have to grab that one.

I would suggest also getting Barry's newest book on rebuilding the FE . It's geared more to the basics of Fe building for the person who wants to do it them selves in there garage. Well worth it IMHO. Good luck with your build.

9
FE Technical Forum / Re: FE Crate Engines
« on: February 10, 2022, 06:09:16 AM »
I do have the head gaskets, I'll have to go look at the box to see what mfg they are.
I have to assembly the rockers and install on the heads.
O.K. fellas, we need to keep the assembly going. I do think we all can help here to get this puppy up and running. Let's all chime in here with an assembly list, with details. 

Head gaskets-if you have them tell us the type/make and instructions from the maker. Important to know if they are MLS, steel or other.

Intake gaskets- once again, type/maker, etc.

10
FE Technical Forum / Re: FE Crate Engines
« on: February 09, 2022, 03:59:27 PM »
You’re probably right. I think i just am paranoid of making a basic mistake that ruins it.
I’vegot timing chain on and the assembly rotates nicely. 
...We got the crank and pistons in then he vanished. I am not confident in my ability to finish it correctly. it's been sitting for a few years in my garage.
...

With the crank and pistons in, you got the hard part done.  If everything turns over freely, you got the cam and the top end to finish it off.  That is really pretty easy and is nearly unskilled labor.  Not quite, but nearly so.  Enough that with some YT videos and help here, you could polish it off.  Yes.  I understand that if you've never done it, it seems like rocket surgery.  But it's a lot easier than you think.  Just because you've never done it doesn't mean you can't.

11
FE Technical Forum / Re: FE Crate Engines
« on: February 09, 2022, 03:53:50 PM »
Thats about 2 hours away. Never saw them in my googling before.
how far is this shop from you


https://www.prestigemoto.com/custom-engines/ford-fe-engines.html

12
FE Technical Forum / Re: FE Crate Engines
« on: February 09, 2022, 10:40:12 AM »
I'm in Columbia, SC.

I actually had someone helping me build a block I bought. We got the crank and pistons in then he vanished. I am not confident in my ability to finish it correctly. it's been sitting for a few years in my garage.

Maybe call folks like Brent, Barry, et al first and see if they can supply a complete engine. That or source a local builder to get a quote on rebuilding your current engine. Heck, if our group knows where you live, perhaps a poster can recommend a nearby builder who knows FE's.

13
FE Technical Forum / Re: FE Crate Engines
« on: February 09, 2022, 05:26:27 AM »
Maybbe instead of crate motor I should have said engine builder. Although they'd still have to ship it.

14
FE Technical Forum / FE Crate Engines
« on: February 08, 2022, 05:45:56 PM »
Are there any crate builders that you guys have used? The googles shows quite a few, one even near me(http://www.cmengines.com/). Problem is knowing the quality of the builds, not like there are Amazon review to check out.

I've got a '63 Merc Colony Park with a 390 that is at the end of it's run. Lots of blow by at highway speeds. I'd like to get something I can go down the highway and know I can stomp the gas and pass. I'd also like to get a vintage air unit, or something comparable, so I can drive it in the summer here(South Carolina) without sticking to the seat after 10 minutes.

Just thought I'd see if anyone had any first hand knowledge.

15
I do have a flaring tool, got a Lisle off Amazon. Although I am not 100% sure the line size through the car yet. Front area looks to be 3/16". I'd been reading about the Ni-Cop and had planned to try that. Thanks for all the info!

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