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Messages - AlanCasida

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1
Non-FE Discussion Forum / Anyone using an A/F gauge in their car?
« on: December 06, 2025, 10:33:59 AM »
I’m looking to add an a/f gauge to my car to help with tuning and am looking for a recommendation. It will be on a carbureted application. Thanks!

2
Non-FE Discussion Forum / Re: Cracked block repair update with Muggy Weld
« on: November 29, 2025, 03:38:19 PM »
Alan,

Curious where in Wisconsin you got a quote to do cast iron welding… I’ve been looking for a place to fix some iron stuff… also curious where your getting rods for tig welding. I’ve got an old kitchen oven wired in my shop now so I could try welding on some heads that I want to change the shape of and fix a couple holes if possible. So far I’ve only had limited success.
I first contacted Midwest Cylinder Head in Iowa only to find out they no longer did any cast iron welding. Here is a link to the place I talked to in Wisconsin.  Good luck! https://www.castmetalwelding.com/

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Non-FE Discussion Forum / Re: Cracked block repair update with Muggy Weld
« on: November 18, 2025, 10:31:48 AM »
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Non-FE Discussion Forum / Cracked block repair update with Muggy Weld
« on: November 11, 2025, 02:30:41 PM »
I already had some Muggy Weld rods so I thought I would experiment an see how it would work. I had an other FE block to practice since I didn't want to start out on the 427 block. I cut grooves in the deck to mimic how I would repair the crack. Instead of stick welding, I removed the flux from the rods and TiG welded it. It didn't come out too bad. I used up what rods I had so I think I'll get some more and do a little more practicing before I commit. I called a well known cast iron welding place up in Wisconsin and he gave me a ball park figure of around $1000 to furnace weld the block then I would need to have a machine shop measure pretty much everything to check for distortion. Here are a few pics.   

5
They are not the same. The wheel well opening on the 66 Galaxie is larger, at least height wise.

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Non-FE Discussion Forum / Re: Cold repairing cracked block
« on: October 09, 2025, 11:33:26 AM »
      Well, that one isn't going to be so easy.    :o

      One of the greatest concerns here might be in the positioning relationship of the loading for the gasket fire-ring versus the cylinder head bolt hole with the crack separating the two.  This is a high stress area, where when assembled, the bolt hole is being pulled up with several tons of pressure, while the gasket fire-ring trapped between head and block deck is loading the top of the cylinder column effectively trying to push it down, and is probably the cause of this crack in between.   

      What this means is that the repair is going to have to result in a sum of structural soundness that surpasses what was there before; and this isn't going to be achieved with solely a "cold-repair", and although I don't see any other option beyond welding as being prudent, but it in itself comes with limitations and drawbacks, even when executed by a capable individual.   

      And yes, a sleeve (or two) will probably also be required, if the repair effort gets that far.    :)

      B.T.W.  What is the blocks' current bore size, as it probably will require to be something greater after the initial crack repair process so if it's already out near its' limit then . . . . . ?    ???

      Scott.
Thank you for your insight. Those are some things I hadn't considered. It's a standard bore (marine) block and it's also a s/o that has been machined for hydraulic lifters. The more I look at it the more I also think the tapered plugs probably won't work. I have contacted (email) a place that specializes in welding up cracked blocks and am waiting for a response back. 

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Non-FE Discussion Forum / Re: Cold repairing cracked block
« on: October 08, 2025, 09:03:03 PM »
Dang the price of those has gone up.  That crack goes well into the bore.  That will be a challenge to have a nice finished product. I truly hope it works out.
That's concern I have. That cylinder will need a sleeve anyway. I may call my machine shop and get their opinion before I spend a bunch of money.

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Non-FE Discussion Forum / Cold repairing cracked block
« on: October 08, 2025, 06:47:47 PM »
I have a 427 s/o block that has a crack in the deck and am considering doing a cold repair using the tapered plug method and I was wondering if anyone on here has had any experience with them.  I was wanting to use a plug kit from the Lock-n-Stitch Co. but they have been absorbed by a multinational corp and their website no longer exists. I found a tapered plug kit on Goodson's web site.  I imagine I could get it welded but I am concerned about distorting the block and the extra machine work involved to correct it. Here are some pictures of the crack I have. Thanks!

https://goodson.com/products/crack-repair-plugs


9
Quite awhile back I think I posted on here about my 66 Galaxie doing this weird shimmy at the track when I let out of it on the big end. I had thought it had something to do with the Detroit Locker I had in it but I swapped to a TrueTrac and it made no difference. I got it out a couple of weeks ago and it was noticeably worse. The whole car would start pulling to the right under the most moderate acceleration even though the steering wheel never moved. So I put it up on stands to look it over. I had replaced the OEM control arms with Spohn Performance adjustable control arms with poly bushings. First thing I saw was what looked like back/forth movement on the lower control arm bushing on the pass side. So I took the control arms off and found all the poly bushings were egg shaped. The worst were on the upper control arm. I ordered new bushings from Spohn and now it no longer pulls to the right under acceleration! I only had maybe 30 passes on those bushings and less than 5000 miles. I guess they didn't like those 1.65 60ft times in a 4300lb car, lol. My conclusion is they are probably ok for just street driving but if I want to do more drag racing I will need to come up with something better. Here are some pics, sorry for the poor quality. It's a long story.

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RMRW still has openings for the "B" or Raceweek group for this year's Megaweek. To celebrate the 10th year of Rocky Mountain Raceweek they are combining it with RaceWeek and are running both events concurrently.  The RMRW group with run in the morning until around 2:30pm and the Raceweek group will run that same day from 3 to 10:30. This would be a good opportunity to get veteran status in the Raceweek group as both events give preferential treatment to veterans of the previous year when registering. Sadly all these drag n drive events are slowly becoming LS fests so we need all the Ford guys we can get!

  https://www.rockymountainraceweek.com/

11
Member Projects / Re: Winter project pretty much finished
« on: February 26, 2025, 03:24:09 PM »
The red knob is for the Gear Vendor overdrive and I put the control switches on a panel that replaces the ash tray. The black box is the cruise control. I be stylin’ in this rig. :)

I should have recognized the GV Overdrive hardware.  ::)
Cruise control? How does that work? The only ones I recall, beyond the modern electronic "fly by wire" systems, were the old vacuum operated ones. That doesn't look like one of those. Do you have a link to the system?

It is made by Rostra and uses a servo motor rather than vacuum. For me the quality is hit and miss. This one works fine but I put one on my Galaxie and I couldn't not get it to work properly then it quit all together.  As far as I know the vacuum models are no longer made. I would have preferred an old Audiovox unit but they are gone.

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Member Projects / Re: Winter project pretty much finished
« on: February 26, 2025, 10:08:54 AM »
Looks good, Alan. What's the red pull knob on the shifter and the black box on the drivers inner fender for? I'm guessing the switch and some sort of meter on the ashtray lid are related to the black box? AC related?

The red knob is for the Gear Vendor overdrive and I put the control switches on a panel that replaces the ash tray. The black box is the cruise control. I be stylin’ in this rig. :)

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Member Projects / Re: Winter project pretty much finished
« on: February 26, 2025, 10:08:26 AM »
Very nice, are you happy with the a/c?  Planning one for my 71 this year.
So far I like it. It's quieter than the OEM heater fan. When I charged it it was around 70 deg out and it was putting out 38 deg air idling in the shop.  The unit mounted using existing holes in the dash. Running the lines was a little problematic. They came out right at the curve of the floor hump and right on the floor. I had the motor out when I put the unit in and that helped a bunch. I tried rotating the evaporator coil which put the line fittings way over on the passenger side. That gave more room for the fittings but put them right over the cab tower mount. If I had to do it again I would have looked into that arrangement more deeply and possibly I could have ran the lines out through the front access panel of the cab tower. Also I fabbed my own a/c compressor mount to put the compressor on the passenger side of the motor under the alternator. Also I added the wood grain to give it a more period look and to break up all the black. It's basically a standard under dash unit with a large air distributor attached to the front.

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Member Projects / Re: Winter project pretty much finished
« on: February 26, 2025, 01:56:54 AM »
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Member Projects / Winter project pretty much finished
« on: February 25, 2025, 09:00:46 PM »
My winter project this year was to pull the engine out of my '67 F250 and detail it and the engine compartment. I also added a slim line underdash a/c from Old Air Products so I am ready to cruise in the heat this year. It only took about 1 1/2 months longer than I figured which wasn't too bad. We won't talk about how much more it cost than I figured, lol.

PS... Sorry for the big pictures I don't know how to change the size setting on my phone. If I even can. :(

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