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Messages - AlanCasida

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1
Thanks for all the input, guys. I ended up getting the Kilmat. I did the floor, back of cab, outer door skins and door panels. I had quite a bit left over so where there were no fitment conflicts I doubled it, mainly on the floor. I already had some insulation/sound deadener in the roof, so I left it. I also found the clutch rod to floor boot had deteriorated away so I ordered a new one and am waiting on it before I can finish up and test drive it.

2
Probably the business, but not the forum.  I will be 68 next week, and I don't think I want to continue making FE products for everybody after I turn 70.  On the forum, it is costing me about $500 per year to keep it up and running, and free from scammers.  Right now I expense that cost to FE Power.  Probably when I close down FE Power I will solicit donations from the forum members to keep it operating, so hopefully it will be up and running for years to come.
Sorry to hear this, Jay. On the bright side, maybe we'll see you back in a Drag-n-Drive event again?   ;)

3
Non-FE Discussion Forum / Sound deadening recommendations wanted
« on: April 06, 2026, 12:48:25 PM »
I am looking to add some sound deadening material to the inside of the cab on my '67 F250 and was wondering what you guys are using. Thanks! 

4
FE Technical Forum / Re: Rotating assembly question
« on: March 19, 2026, 09:57:49 AM »
Alan, just curious, what's your project?

We have balanced 3-4 Scat cranks for different engines, they never have enough counterweight. Always have to add metal to those.

If you're buying something fancy like a Winberg I would think that they would be very close.
If I buy a rotating assembly it will most likely be a Scat 4.25" 482. I have a 452 rotating assembly now that was damaged. I have bought a new crank for it but still need a connecting rod so I may use it but a 482 would be nice.  ;)

5
They came out pretty nice. Didn't you buy a Bridgeport a few years back?
Thanks Doug. I have a Grizzly benchtop mill. I couldn't figure out a good way to hold the plugs in place on the mill without either getting an indexing chuck or maybe welding them to a plate to keep them secure. This turned out to be a cheap and easy solution.

6
FE Technical Forum / Re: Rotating assembly question
« on: March 18, 2026, 09:16:15 AM »
Thanks guys, that's kind of what I was thinking. I've never bought a complete assembly before, I've always gotten my rotating assemblies in pieces. I know my machinist always likes to check all the components anyway.

7
A long time ago I bought screw in freeze plugs to convert my 427 block. What I got was basically 1 1/2” pipe plugs and they are quite a bit thicker than the originals which I didn’t like. I have done a lot of mental gymnastics trying to figure out a good way to cut them down with the equipment I have and last night I finally got it. I bought a couple of 1 1/2” couplings and a close nipple, screwed them together and then threaded the plug into that. All that made a solid foundation to clamp it in my band saw. Perfect!

8
FE Technical Forum / Rotating assembly question
« on: March 16, 2026, 06:24:38 PM »
On rotating assemblies do you prefer to get them already balanced or have your machine shop balance them? Looking to (finally) get back in the FE game. :)

9
Non-FE Discussion Forum / Anyone using an A/F gauge in their car?
« on: December 06, 2025, 10:33:59 AM »
I’m looking to add an a/f gauge to my car to help with tuning and am looking for a recommendation. It will be on a carbureted application. Thanks!

10
Non-FE Discussion Forum / Re: Cracked block repair update with Muggy Weld
« on: November 29, 2025, 03:38:19 PM »
Alan,

Curious where in Wisconsin you got a quote to do cast iron welding… I’ve been looking for a place to fix some iron stuff… also curious where your getting rods for tig welding. I’ve got an old kitchen oven wired in my shop now so I could try welding on some heads that I want to change the shape of and fix a couple holes if possible. So far I’ve only had limited success.
I first contacted Midwest Cylinder Head in Iowa only to find out they no longer did any cast iron welding. Here is a link to the place I talked to in Wisconsin.  Good luck! https://www.castmetalwelding.com/

11
Non-FE Discussion Forum / Re: Cracked block repair update with Muggy Weld
« on: November 18, 2025, 10:31:48 AM »
.

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Non-FE Discussion Forum / Cracked block repair update with Muggy Weld
« on: November 11, 2025, 02:30:41 PM »
I already had some Muggy Weld rods so I thought I would experiment an see how it would work. I had an other FE block to practice since I didn't want to start out on the 427 block. I cut grooves in the deck to mimic how I would repair the crack. Instead of stick welding, I removed the flux from the rods and TiG welded it. It didn't come out too bad. I used up what rods I had so I think I'll get some more and do a little more practicing before I commit. I called a well known cast iron welding place up in Wisconsin and he gave me a ball park figure of around $1000 to furnace weld the block then I would need to have a machine shop measure pretty much everything to check for distortion. Here are a few pics.   

13
They are not the same. The wheel well opening on the 66 Galaxie is larger, at least height wise.

14
Non-FE Discussion Forum / Re: Cold repairing cracked block
« on: October 09, 2025, 11:33:26 AM »
      Well, that one isn't going to be so easy.    :o

      One of the greatest concerns here might be in the positioning relationship of the loading for the gasket fire-ring versus the cylinder head bolt hole with the crack separating the two.  This is a high stress area, where when assembled, the bolt hole is being pulled up with several tons of pressure, while the gasket fire-ring trapped between head and block deck is loading the top of the cylinder column effectively trying to push it down, and is probably the cause of this crack in between.   

      What this means is that the repair is going to have to result in a sum of structural soundness that surpasses what was there before; and this isn't going to be achieved with solely a "cold-repair", and although I don't see any other option beyond welding as being prudent, but it in itself comes with limitations and drawbacks, even when executed by a capable individual.   

      And yes, a sleeve (or two) will probably also be required, if the repair effort gets that far.    :)

      B.T.W.  What is the blocks' current bore size, as it probably will require to be something greater after the initial crack repair process so if it's already out near its' limit then . . . . . ?    ???

      Scott.
Thank you for your insight. Those are some things I hadn't considered. It's a standard bore (marine) block and it's also a s/o that has been machined for hydraulic lifters. The more I look at it the more I also think the tapered plugs probably won't work. I have contacted (email) a place that specializes in welding up cracked blocks and am waiting for a response back. 

15
Non-FE Discussion Forum / Re: Cold repairing cracked block
« on: October 08, 2025, 09:03:03 PM »
Dang the price of those has gone up.  That crack goes well into the bore.  That will be a challenge to have a nice finished product. I truly hope it works out.
That's concern I have. That cylinder will need a sleeve anyway. I may call my machine shop and get their opinion before I spend a bunch of money.

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