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The Road to Drag Week 2014 / Re: 577 SOHC Post Mortem
« on: September 15, 2014, 05:13:34 PM »http://en.wikipedia.org/wiki/Stress_corrosion_cracking
http://corrosion-doctors.org/Forms-SCC/scc.htm
Jay, first my condolences to you on the early end to drag week. As it has been pointed out by others on this forum and thread topic concerning the failure of the number 5 connecting rod, I would like to add a few comments for thought. Looking at the fractured end of the small end of the rod, it shows the classic crack propagating fatigue failure, no need for magnification here! The crack started on the inside edge of the beam, worked its way across the beam and into the web where cyclic loading caused failure. No doubt the crack started with a stress concentrator or riser, could have been a small nick, scratch, dent or gouge. It does not take much where a part is loaded with high stress and heat. Stress risers are easy to inspect for on a part like a connecting rod, just look for scratches, nicks etc. Also all the beam edges of the rod should be rounded, no sharp edges at all as sharp edges are a stress concentrator looking for a place to start. It would be interesting to get an elemental analysis of the alloy of the rod. It would be easy to do as only a small piece of the rod is needed (plenty of that in the windage tray
) and sent to a testing lab. Our lab here at work could do that but I'd need a job order. Maybe Crower has the alloy in their records. Why the alloy? If the chromium levels are high enough, then there is the possibility of chloride stress corrosion that lead to the rod failure, which stainless steels are very susceptible to. See the attached links. Where does it come from? Chlorinated brake cleaners are the best source for this. Check and see what's in the cans of brake cleaner if you are using them. I even doubt if the can says its nonchlorinated if it really is. The Navv deals with detrimental material control for everything used in the nuclear program, due to the use of stainless steel for the plant. Halogens (Bromide, Chloride and Fluoride), sulfur and mercury are the worst ones, we get certified leaching tests to hold the limits to 250 ppm on the halogens and 10 ppm on the hg (read low!) Just something else to think about. So don't use brake cleaner on those high dollar stainless steel rod bolts!Courtney.

If its just being used for fit up of the sensor magnet, OK, but if its going to last for test runs and a week on the road I can see that sprocket getting loose with that washer all deformed. I'm thinking a hardened steel parallel ground application and some red loc tite.
Sorry for my french
Courtney.
Courtney.