Sorry for the hijack, I have a question for the folks looking for valve covers out there. About 3 years ago I did a production run of 200 sand cast pentroof style valve covers. I offered them plain, with any number of caps, with the caps machined for K&N style breathers or AN fittings or a PCV valve, and also provided the options of fins and custom engraving on the valve covers. I sold out of them about a year and a half ago.
Six months ago I decided to make some more. Unfortunately, the foundry I was using for the valve covers was no longer interested in doing "small" production runs, and wanted me to order at least 500 valve covers or they wouldn't be interested in casting them. In addition, the pricing they quoted me was through the roof, something like a 70% increase in the cost of each casting.
I went looking elsewhere and the local foundry that I use for my intake adapters, timing covers, and cylinder heads said they would be interested in doing some. However, after looking at the tooling for casting the valve covers, they determined that they couldn't use it. So, if I was going to have them cast more, I'd have to pay for brand new tooling for the foundry. This is probably an $8K-$10K investment.
Further, their pricing was also pretty high. The foundries have had to raise their wages to keep employees, and aluminum recently hit an all time high in cost. For example, last time I had the valve covers cast I was able to sell the plain version, no caps or engraving, for $289 per pair. They would probably be $399 per pair now, and with two oil caps they would be $469 per pair.
This seems like a lot of money to me, for a pair of valve covers. I'm not sure I'd want to pay that much. Are there people out there who would be interested at these prices? The only way I could swing this would be to get a deposit from any customers, to cover the tooling costs up front.
Thanks for any comments or suggestions. There are pictures of some of the valve covers I've done in the following thread, starting on page 7, and also a link to some ordering information on the last page of the thread. The pricing on the ordering info is not current, of course.
http://fepower.net/simplemachinesforum/index.php?topic=4737.0