Give Dutchman Axles a call. I just had them do a set for my Galaxie, and they turned out great. They were only $380.00 plus shipping, with the bearings and retainers.
I think you are going down the right road. This stuff is expensive enought, but paying for it twice because you cut a corner the first time just makes it worse.
Perfect example, a friend of mine races off road trucks. When he was building the truck they used a complete rear end they got a good deal on. Full floater 35 spline axles, spool, nodular case, all really nice. Well it wasn't quite up to par with the build of his truck. Part way through the first season he broke both axles. Ok, now upgrade to custom 40 spline axles, drive plates, and spool for the old case. Next it was the ring gear because of the 5.46 ratio. Now fix that and go down a little to make it easier on it. Next it was the spool because it was a lightweight spool, the only one that would fit 40 spline axles in their existing case, and of course that ate some other parts up. Now he's working on replacing it all again, including the housing. He's spent twice what he would have originally, and its cost him several races as well.
The moral of the story is if you want to make 500-600 hp down the road, build the rest of the car for it now if you are changing parts out.