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« on: April 22, 2021, 10:24:27 AM »
A while ago I asked about some stumble issues with my 1989 F-150, 300ci-FI six engine, 5spd trans. Thanks to all for the help and insight.
I went through a bunch of tests and proved issues...and things did get better as parts were replaced, but winter also set in and the truck was basically not used since last year in early winter.
Now I am driving it again (actually a friend is using it for the time being)
Stuff that has been verified as problematic and fixed.
Spark plugs, wires, cap, rotor.
Ignition module on distributor. New ECM (this is the one part that may not have been bad)
A few gaskets like throttle body to intake and others in that area.
Cleaned IAC parts, cleaned throttle body.
New MAP sensor. New EGR control...not the valve but the control. EGR valve works.
Latest was the engine temp sender that talks to the PCM. It was very lazy and slow to react....and SUPER easy to replace too.....Oh and a new radiator, which was also easy on this truck.
In the process of all this stuff I have checked contacts, cleaned chassis grounds, cleaned and greased connectors, and other items like that....and it all looks very good to be honest.
I figured there would be some corrosion or gunk on a few of the connectors, but they look really great...I cleaned them and put them back together after checking.
Anyway, the truck is back to bucking, sputtering and generally running poorly on some occasions, but not always.
The bucking is hard and immediate, like an electrical issue. Think a kid flicking a light switch on and off, not like a fuel stumble or loss of power due to fuel issues.
It starts like it should, runs through the high idle/cold functions, idles down, and generally wants to run well. It has plenty of power, great comperssion on all cyinders (range is between 152-158psi between all six cylinders) and is getting good fuel economy.
Here is the new kicker I have found, and verified.
The headlights, or at least the headlight switch, can directly induce the stumble/bucking.
I have played around with this a bit, from just started cold to an hours worth of driving around full temp. From stop light to stop light driving, to crusing down the highway.
With the headlights on the engine acts up, and will continue acting up as long as the headlights are on.
With the headlights off there are NO issues...none. The engine runs and drives VERY well.
What might be happening here?
I am wondering if there is some internal wire harness wear, or chafing, causing a "leak" between less effective insulation. Not yet a short, but enough to cause this issue.
The other is a circuit failure. I don't know the circuits, but if there is a failed diode allowing two way flow, when it is supposed to only allow one way, it may be causing a feedback issue.
Thanks for any and all useful information.
This is a crappy, old, 150,000+ mile, rusty truck...but I still want it to run properly.