My .02, I tried to skim through the pages of info so far.
Seems the shift rpm is way up there? Have you tried lowering to 6500-7000 and see if it picks up(1/8 or 1/4)? Your ET and MPH isn't too far out of whack math wise.
You are very close to my set up, sorta. I've got a 462, with hand ported Eboks, .63 flat tappet, tunnelwedge w/2 1850's. Made 625 @6500. It's 4000# with me. I have 4.56 gears, 29.5" M/T. Typical hi 1.4's(1.50 on greasy track). Have been 1.41 on really good track. I leave around 5000, shift at 6500, trap 6500.
I run comparable numbers, 11.0's @ 120-121 and 6.9's @ 97.
I have a 140 mallory with return line. I agree, dead head systems are not optimal for what you are trying to do. I used to have a return system with a Holley blue, but that pump failed too many times and I switched to Mallory.
If you didn't pick up jetting it up that much, then it's not getting enough fuel?